Tool Kit

Tools for wastewater educationv1.0.1

Simulations

How the machines work

Animated drawings of the units in a treatment plant. Tap a part to read what it does. Change a number and watch the water, sludge, or air move. Same operator-sheet math as the Tools — US gallons, dual units.

Hand-cleaned Bar Rack

The oldest headworks screen: a coarse rack of steel bars, a couple of inches apart, set so an operator can rake it from the deck. It catches rags, sticks, and the occasional 2×4. Sand still goes through, and so do modern wet wipes.

Why this screen

Small plants, a bypass around a mechanical screen, or a first cut so a storm does not bury the climber. Cheap, no power, no controls.

Advantages

Simple. No motor to trip. A spare rake and a deck are the whole machine. Headloss stays low because the openings are huge.

Disadvantages

Labor. In a storm the rack blinds in minutes if nobody is standing there. Anything under about 2 in rides through to grit and primary. OSHA hates the confined-space raking.

This page is a demonstration — no flow math, no unit conversions. Watch rags hang on the bars and grit pass through. Opening and rake motion change with the screen type.

Hand-cleaned bar rack · elevation

2 in clear · 45° · approach 2.0 ft/s (1.25–3)

Bars at 45° in an open channel. An operator rakes the mat up onto the deck. Tap a part.

Hand-cleaned bar rack · elevationHEADWORKS · 7 BARS · 0.5 in BAR · CLEAR OPENINGTO GRIT →Influent2 in bar rackHand rakeScreenings deckEffluent (to grit)Channel floorRake from the deck · 45°
Plant TimeH00M00S00

Results are theoretical operator-sheet values for plant checks and certification math. Short-circuiting, density currents, and instrument calibration will move field numbers. Confirm with your O&M manual, NPDES permit, and laboratory method before changing process setpoints.